Advice on cutting Branchlines double split axles

[Julian Gascoyne]

A dumb question I'm hoping someone can help with me with!

This picture shows the dimensions of one end of a branchlines double split axle. I've calculated that I need to trim 6.15 mm from each end of the axle. But if I trim that much then the red line shows the cut going through the tube part of the female piece. Also it will be at a point in the tube that isn't reinforced by the rod part of the male piece:

2-split axle.png

Is this likely to be a problem? I am concerned that the araldite alone might not be strong enough - especially if there are any air bubbles say.

I could instead trim 3 mm or so from both ends of the female part. Is that going to be a better idea?

Thanks for any help
Julian

[Tim V]

There is something about split axles on my workbench thread.

Essentially:

1. File a small flat across the spigot - this will help it stop turning.
2. Yes, remove metal from both ends as you suggest.
3. Use precision Araldite. Make sure it's very warm, I also drill a small hole through the end to let the glue squeeze out.
4. Leave the axle in its jig on a radiator overnight, to dry and harden for the 24 hours.

[Julian Gascoyne]

Thanks for the advice Tim. I've just spent a happy couple of hours reading down your workbench thread. Very informative!

Julian